RRK Alloys
Working Together

+91 422 2974 888

Infrastructure

office-premises

Office premises

  • 1344 Sq Ft office with all necessary communication facilities like Wi fi, Internet, Camera, Phone, CUG Mobiles.
  • Full fledged office with 24 Hrs online ERP System for the departments marketing, sales (commercial), purchase, production, quality, and logistics.

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Factory premises

  • Company owned land area: 40670 Sq Ft.
  • Building covered area: 26164 Sq Ft.
  • Scope for further expansion: 25%

office-premises

Pattern Shop facility

  • CAD / CAM facility for Method Drawing.
  • Prototype file with all development trial data for each and every Individual items.
  • Complete facility for teak wood and aluminum pattern making, mounting and repairing and Storage.
  • Customer wise pattern storage in racks.

office-premises

Moulding facility

  • Hand Moulding CO2 Process Sand Casting.
  • CO2 Process cores, Shell cores, Airset (No Bake) cores and oil cores.
  • 750 kg, 250 Kg Sand Mixer & 100 Kg Sand Mixer. 15 HP Screw Compressors.
  • The moulding department is supported by 3 Ton overhead hoists to handle the closing and shifting of moulding boxes.

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Melting Facility

  • 250 KW Medium Frequency Induction Furnace with 300 Kg & 500 Kg double crucible.
  • 2 Nos 750 Kg Tea pot ladles.
  • 2 Nos 350 Kg Tea pot ladles.
  • 2 Nos 100 Kg Hand Shanks.
  • Ladle pre heating arrangements
  • Pyrometer for Molten metal Temperature measurements.
  • Dust collector facility for environmental protection.

office-premises

Fettling facility

  • 3000 Kg Bogie hearth Electric Heatreatment Furnace.
  • Full equiped 50000 Lit Capacity Water Quench Tank
  • 500 Kgs capacity hook type shot blasting machine.
  • 3 Nos Swing Frame Grinding Machines.
  • 15 Nos Rotto Fettle and 3 Nos Rotto fas Grinding Machines.
  • 3 Nos 600 Amps Welding Rectifier with air arc goughing and pre heating arrangements.
  • Acid pickling and passivation facilities.

office-premises

Laboratory & Testing facilities

  • Spectrometer: Spectromax (Germany) make, 32 elements analyzing capacity.
  • UTM: 40 Tons capacity Computerized Universal Testing Machine for Tensile strength, Yield strength and Elongation with Electronic Extensometer Attachments.
  • Impact: 300 Jules Impact Testing machine with 8mm striker
  • Hardness tester: 3000 Kgs Krystal make Brinell Hardness Testing machine.
  • Sand testing: All the necessary sand testing equipments.
  • IGC Testing facilities for Practice A,B,C & D methods.

office-premises

Test Certificates

  • RRK Alloys provide the following certificates to the customer for every heat / batch supply.
    • EN 10204 Type 3.1 Test Certificate
    • EN 10204 Type 3.2 Test Certificate
    • IBR Certificate

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In House Machine Shop

  • CNC Turning Center - 2 Nos
  • CNC Vertical Turning Lathe - 1 No
  • CNC Vertical Milling Centre - 2 Nos
  • Trimass 0- 600 mm - 1 No
  • Granite Surface table (1000 x 1000 x 150) mm - 1 No
  • Hydrotesting Machine - 1 No
  • Computerised Number Punching Machine - 1 No

office-premises

Casting Inspection facilities

  • Granite Surface Table Size 1200 x 900 x 200 mm.
  • 300 mm & 600 mm Height Gauge. 300 mm & 600 mm Vernier Caliper with all measuring equipments.
  • Ultrasonic LCD Wall thickness gauge.
  • 3000 Amps Magnetic Particle Testing Equipment suitable for prod, coil central conduction with flourocent method
  • Dye Penetrant Testing facility.
  • Radiography and Ultrasonic testing are outsourced at approved service providers.
  • RT, UT, MT, PT & VT evaluations are carried out by ASNT Level II qualified RRK Alloys NDT personnel.

Power System

  • 500 KW EB Power available to run complete facility 24 Hrs
  • 250 KVA & 20 KVA capacity Genset power back up.

Traceability

  • The Quality Team supervises the Q.A / Q.C aspects along the entire process system by identifying and associating with Quality Circles. RRK Alloys ensures 100% tractability throughout the organization by Heat Number.

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Environmental protection

  • As an environmentally responsible company, RRK Alloys complies with the environmental regulations advocated by the Government. As a result we have been provided with necessary the Pollution Clearance Certificate.